Preface
Measurement is the "eye" of an enterprise's production and operation, the "core yardstick" of quality control, and the core cornerstone for ensuring product quality, enhancing management efficiency, and fulfilling social responsibilities. For enterprises deeply engaged in the steel industry, precise measurement is not only the foundation for ensuring production compliance and product standards, but also the core driving force for reducing costs and increasing efficiency, as well as achieving high-quality development.
Recently, Hebei Xinda Steel Group Co., Ltd. has achieved "double success" in the field of metrology. Not only has it successfully completed the renewal and addition of the highest metrology standard, but it has also won excellent results in the metrology technology competition organized by the Tangshan Market Supervision and Administration Bureau, demonstrating Xinda's profound accumulation and outstanding level in the field of metrology with its solid strength.
PART.01
Standard renewal strengthens the foundation, adds new capabilities and expands boundaries
A joint assessment team composed of the Tangshan Municipal Bureau of Administrative Approval, the Qian 'an Municipal Bureau of Administrative Approval, and the Tangshan Municipal Institute of Metrology and Testing conducted a re-certification assessment on four of the highest metrological standards of Hebei Xinda Steel Group, namely, "Verification Device for Measuring Instruments and Gauges", "Verification Device for Micrometer Measuring Instruments", "Standard Device for Second-Class Platinum Resistance Thermometer", and "Verification Device for Base Metal Thermocouples for Work". And conduct on-site review of the highest metrological standard for the newly added "Liquid Level Gauge Verification Device".
During the assessment period, the expert group reviewed the materials for the test papers with a rigorous and professional attitude, and conducted a comprehensive verification from multiple dimensions such as the laboratory environment, facilities and equipment, personnel qualifications and operational capabilities. They deeply examined the traceability, accuracy and stability of each metrological standard, and at the same time provided professional guidance on the implementation of each inspection work.
Facing the strict requirements of the assessment team, the verification laboratory team of Hebei Xinda Steel Group Co., Ltd. efficiently cooperated to complete various assessment tasks, relying on solid technical reserves, standardized management processes and precise operational capabilities. After the assessment was completed, the laboratory promptly formulated a rectification plan in response to the optimization suggestions put forward by the experts, and quickly implemented the improvement measures to ensure the continuous optimization of the metrological standard system. On September 12th, the new metrological standard assessment certificates were successfully issued, marking the successful completion of the company's highest metrological standard renewal and new addition work. It also indicates that Xinda's metrological verification capabilities have reached a new level - the newly added "Liquid Level Gauge Verification Device" will further expand the company's metrological coverage area and provide strong support for the precise control of liquid level instruments. Achieve more efficient quality control.
Since the company's verification laboratory established the highest metrological standards in 2021, Xinda has been building a "data defense line" for production and operation with strict metrological management standards. The laboratory focuses on key areas of measuring instruments such as mechanics, thermal engineering, and length, comprehensively covering core equipment like pressure gauges, pressure transmitters, thermocouples, thermal resistors, micrometers, and vernier calipers, and continuously conducts precise and efficient verification and calibration work. Over the past five years, the laboratory has not only completed the verification of a large number of measuring instruments upon their entry into the warehouse, but also provided in-depth services for the advancement of the company's major production projects - from the metrological calibration of environmental protection equipment for the desulfurization and denitrification project of the steel rolling plant, to the precise verification of instruments before going online for projects such as the slab continuous casting and coil production line, and then to the periodic traceability calibration of online instruments. A total of 22,458 verification tasks have been completed.
Relying on its independent verification capabilities, Xinda has achieved remarkable results in cost reduction, efficiency improvement and quality assurance. According to the charging standards of Hebei Provincial Institute of Metrology Supervision and Testing, the company has achieved a profit of 4.8833 million yuan from the self-verification of instruments alone, while saving 151,250 yuan in external inspection costs for standard instruments. This has led to a dual improvement in economic benefits and management efficiency. More importantly, the laboratory provides authoritative technical support for disputed measurement data during the production process, effectively blocking substandard measurement instruments from entering the factory for use. This has avoided product quality fluctuations and production safety hazards caused by measurement deviations from the source, laying a solid foundation for the stable and compliant quality of the company's products.
PART.02
Xinda Metrology showcases its true prowess in the technical competition
For many years, Xinda has always adhered to the concept of "Quality First and Striving for Excellence", deeply integrating metrology work with total quality management. Recently, the Market Supervision and Administration Bureau of Tangshan City organized a city-wide technical competition on the verification of electronic pricing scales and vernier calipers, aiming to promote learning through competition and enhance capabilities through comparison, and comprehensively improve the professional capabilities of regional metrology technical institutions and enterprise standard-setting units. This competition attracted a total of 50 contestants from 12 legal metrology technical institutions and 8 enterprise standardization units across the city to compete on the same stage.
As a representative of the enterprises that have established standards, Hebei Xinda Steel Group Co., Ltd. attaches great importance to this competition. It has selected metrology backbone personnel to actively participate. Relying on the solid technical foundation and strict operation norms accumulated in daily work, they have demonstrated excellent professional qualities on the competition stage. Among them, Wang Penghe from the Verification Laboratory stood out from many contestants with his proficient mastery of the verification regulations for vernier calipers, standardized operation procedures, and precise data processing capabilities, winning the "Second Place in the vernier caliper Verification Project". This fully demonstrates the remarkable achievements of Xinda in the cultivation of metrology talents and the construction of technical capabilities.
Conclusion
Build the foundation for development with the precision of measurement and expand the path for the future with the strength of technology. This "dual success" in the field of metrology is not only a testament to Xinda's past meticulous efforts but also a brand-new starting point for its continuous improvement in the future. From the iterative upgrade of the highest metrological standards to the display of strength on the technical competition stage, Xinda takes precision as its yardstick and professionalism as its soul, deeply integrating metrological work into every aspect of production and operation. It not only maintains the "lifeline" of product quality but also activates the "power source" for cost reduction and efficiency improvement. In the future, Hebei Xinda Steel Group Co., Ltd. will continue to improve its measurement management system with stricter standards, more sophisticated technologies and a more professional team, temper its professional technical team, and make "precise measurement" the core engine driving the enterprise's transformation and upgrading. It will steadily move forward on the track of high-quality development in the steel industry. Write more new chapters empowered by measurement and won by quality!